CATCO Catalytic Heater Company
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Before the catalytic reaction that produces heat can begin, the catalyst bed must be preheated to approximately 250° F (121° C). This is accomplished by energizing internal electric heating elements using the voltage specified on the heater’s label. Electrical power is only required during the start-up phase of operation (typically no more than 30 minutes).
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Start up
- Verify the unit has been installed in accordance with your product’s instruction manual and all applicable codes.
- Make sure the electrical supply matches the voltage specified by the product label and turn on the electrical supply.
- Wait 15 minutes to allow the catalyst bed to come up to temperature (this may take longer in extremely cold weather).
- Press and release the button on the shutoff valve to start the flow of fuel gas to the heater. This will start the catalytic reaction.
- Continue electrical power until the catalytic reaction is fully established. This will be indicated by a rapid rise in face temperature and the emission of hot exhaust gases. Under normal conditions, this phase will take 5-10 minutes.
- Once the reaction is established, turn off the electrical power. The heater is now in normal operation.
Normal operation
The catalyst material is not consumed or destroyed by the catalytic reaction, and the reaction will continue as long as the heater is provided with a clean fuel supply and adequate combustion air.
Shut-down
- Ensure the electrical power is turned off.
- Turn off the fuel supply.
- Removing the fuel supply will cause the catalytic reaction to stop. Don’t handle the unit until it’s sufficiently cooled.
