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combustion plant Applications

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    Industrial monitoring solutions for the flow combustion efficiency areas

    Combustion efficiency is of major importance on small boiler plants and the best way to monitor this is by monitoring CO2 emissions. CODEL offer the Model 1010 Cross-Duct CO monitor. Using Infra-red Gas Filter Correlation technology to filter out interferences such as dust and other gases. The Model 1010 has low maintenance requirements and meets the needs of most boiler applications. In addition to small boilers the Model 1010 is also used on Animal carcass incinerators and Crematoriums.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Environmental solutions for the process energy optimization & heat recovery

    Dürr MEGTEC’s industry-leading experience in air handling, drying, heating, cooling, process and combustion control can help improve the operating efficiency of your facility and maximize the performance of your equipment. By analyzing current process energy usage, we can offer solutions to reduce your energy consumption.

    By Dürr MEGTEC, LLC based in De Pere, WISCONSIN (USA).

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    Gas monitoring for power generation applications

    Thermal power generation involves the combustion of a fuel to raise steam and drive a turbine to produce electricity. AMETEK Land provides the high-performance temperature measurements, emissions monitoring and safety systems demanded by this industry. High-accuracy measurements of temperature and flue gas composition are essential in optimising the combustion process, regardless of fuel used. Our instruments also help control pollution, and provide essential safety monitoring. With more than 60 years’...

    By AMETEK Land based in Dronfield, UNITED KINGDOM.

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    Emission control solutions for biomass and coal combustion sector

    For particulate matter (PM) emission control in high temperature exhaust streams, such as those from biomass or coal boilers and heaters, common dedusters such as cyclones and multicyclones are not able to comply with current emission limits. This is mainly due to their low efficiency, particularly for small particles (less than 10µm). In order to meet emission limits this usually requires an additional investment in a final stage deduster. Bag filters (BF) are very efficient dedusters. They can also be...

    By Advanced Cyclone Systems, S. A. based in Porto, PORTUGAL.

  • Non-Standard Applications

    Procal supply analysers to monitor many different applications from small combustion plants to large power stations. Examples include University Boiler Plants, Carbon Black Plants, Thermal Oxidisers and Community Heating Projects.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

  • Catalyst Monitoring Services

    Catalyst monitoring services use periodic performance testing and lab analysis to track the condition of newly installed catalyst. The goal is to extend the life of the catalyst and it begins by establishing a relationship between operating hours and the catalyst’s condition and performance. Testing and analytical services reveal any decline in performance, direct catalyst maintenance services such as chemical washing, and provide a basis for estimating catalyst life. The scope of catalyst monitoring is scaled...

    By EmeraChem based in Knoxville, TENNESSEE (USA).

  • Primary air control for coal-fired power plants

    Power Generation Combustion Air Measurements: The need for accurate, repeatable & reliable combustion air measurements in power generation plants is critical to efficient operation and safety throughout the entire facility and processes. Coal-fired power plant applications pose a number of challenges to obtaining these critical flow measurements includ¬ing large ducts, limited metering runs, poor velocity and temperature profiles, high vibration, temperatures up to 750° F and dirty `Fly Ash` laden air.

    By Kurz Instruments, Inc. based in Monterey, CALIFORNIA (USA).

  • Industrial power solutions for the coal-fired sector

    Without controls, the combustion of solid fuel (coal) to generate power results in the emission of carbon dioxide (CO2), sulfur dioxides (SO2), nitrogen oxides (NOx), particulate matter, mercury, lead, cadmium, carbon monoxide, volatile organic compounds (VOCs), and arsenic. This is why it is critically important for solid fuel power plants to comply with stringent environmental standards by utilizing the optimal technologies for emissions management, environmental air pollution control, and fluid handling and...

    By CECO Environmental based in Dallas, TEXAS (USA).

  • Cocoa shells making steam for bean processing

    Cocoa processing plants are often located in remote areas with little or no access to fossil fuels. The cocoa shells represent up to 10 % of the processing capacity of a typical plant, and often have no market value. VYNCKE offers combustion systems to convert the cocoa shells into a reliable supply of steam for the sterilization, roasting and grinding process. Our systems effectively address the challenges of cocoa shells as a boiler fuel, and even allow co-generation (combined heat and power supply).

    By VYNCKE based in Harelbeke, BELGIUM.

  • Power Generation

    Combustion turbines A gas turbine, also called a combustion turbine, is a type of internal combustion engine. It has an upstream rotating compressor coupled to a downstream turbine, and a combustion chamber in-between. The basic operation of the gas turbine is similar to that of the steam power plant except that air is used instead of water. The turbine shaft energy is used to drive the compressor and other devices such as an electric generator that may be coupled to the shaft. The energy that is not used for...

    By EmeraChem based in Knoxville, TENNESSEE (USA).

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    Combustion Analyzers for Condensing Boilers & Furnaces

    Combustion efficiency is a measurement of how well any given fuel is being burned and converted into useful energy (e.g.: heat, hot water, steam). The calculations are based on 3 MAJOR Factors:

    By E Instruments International, LLC based in Langhorne, PENNSYLVANIA (USA).

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    Solid/liquid separation for feed & biofuel technologies

    ANDRITZ Feed & Biofuel Technologies is a global leading supplier of technologies, production plants, systems and services for the animal feed, aqua feed, and pet food industries and for the biomass pelleting industry.

    By ANDRITZ Separation - ANDRITZ Group based in Graz, AUSTRIA.

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    Monitoring Heat Exchanger Leaks in Paper Plant

    Numerous technologies and products were evaluated for this application. A monitor with no moving parts, no significant effect from turbidity, and the ability to detect the lube oil at less than 1 ppm was determined to be the best solution. Fast, reliable, and accurate detection of lubricating oil in the water was needed.

    By Turner Designs Hydrocarbon Instruments, Inc. based in Fresno, CALIFORNIA (USA).

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    pH value and conductivity measurement for power plants

    Growing populations – about 80 million every year – and industrializing countries create huge needs for electrical energy. According to the International Energy Agency (IEA) the global energy demand will increase by about 65% by 2035. A major fraction of the required energy will continue to be provided by thermal – mainly fossil fuel-fired and nuclear – power plants. "Renewable" energy sources such as photovoltaics (PV) will be another backbone of our energy supply. Putting renewable...

    By Metrohm AG based in Herisau, SWITZERLAND.

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    Gas Sensing for Gasification

    Syngas (short for synthetic gas) can be burnt and used as a fuel source, the main constituents of syngas are Carbon Monoxide (CO) and Hydrogen (H), which amount for around 85% of Syngas, and it is produced by a process called Gasification. Gasification starts with a base material which can originate from a wide variety of materials for example wood chips and pellets, plastics, municipal solid waste, sewage, waste crops, and fossil fuels such as coal. During Gasification the base material is reacted at high...

    By Edinburgh Sensors Ltd based in Livingston, UNITED KINGDOM.

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    Hand Held Analyzer for Measuring Combustion Efficiency & Emissions from a Sugar Mill as a Cogeneration Process

    For many years, sugar mills have burned bagasse, the fibrous byproduct of the processing of sugarcane, using special boilers that produce the steam needed to help break down the sugar cane. As the cost of powering this equipment by burning fossil fuels has steadily risen, the use of biofuel cogeneration as a source of power production has become more prevalent. Many sugar mills have updated their bagasse-fired boilers and linked them to generators that produce electricity used to power the mill’s operations...

    By E Instruments International, LLC based in Langhorne, PENNSYLVANIA (USA).

  • High-speed turbine machines for precision casting

    We cooperate with leading world manufacturers of turbochargers, combustion turbines, aviation components and insulation materials based on glass wool.

    By PBS Velká Bíteš, a.s. based in Velká Bíteš, CZECH REPUBLIC.

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    Odor control for biofuel plants

    By Simple Solutions Dist. LLC based in West Milford, NEW JERSEY (USA).

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    Control corrosion for power plants

    By InduMar Products, Inc. based in Houston, TEXAS (USA).

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