How Can a Tire To Oil Plant Work? The Pyrolysis Process Explained

Because the vehicle industry expands in proportions, the quantity of trash tires produced climbs in proportion. Because of this, it can be reasonable to assume that waste tire pollution is becoming worse by the day. In exchange, people worldwide have developed various strategies for dumping discarded tires so that you can limit and stop pollution.

Exactly what are the Various Options for Disposing of Used Tires?

Currently, one of the most frequent methods for getting rid of waste tires are waste tire recycling to recovered rubber, retreading, and pyrolysis technology. Of such, Pyrolysis technology is most likely the most promising of these. This is a result of the big level of waste tires that pollute the planet.

Just what is a Tire Pyrolysis Plant?

An oil pyrolysis plant is equipment that turns discarded tires, and plastics among other solid waste into oil, carbon black, and uncondensed gas. Using discarded tires like a raw material inside an oil pyrolysis plant helps recycle waste, which often helps humanity safeguard the planet by reducing waste accumulation. In business, by selling the by-products in the process, investors could make a ton of money.

The Workflow Steps of a Tire Pyrolysis Plant

Step 1: Feeding the raw materials

Automatic feeding equipment feeds waste tires or plastic right into a pyrolysis reactor. The reactor must be given one third of its volume to allow it to rotate more smoothly. Following that, ensure sure the feeding machine's inlet is securely shut.

Step Two: Heating

The fuel material (LPG, tire oil, wood, natural gas, or coal, produced from waste tire/plastic to fuel oil pyrolysis plant) will likely be gently heated from the pyrolysis reactor.

Step 3: Separation of the By-Products

Once the temperature reaches 100°C (the most notable output rate interval is 250-280°C), the oil gas will likely be emitted. The heavy oil gas separated with the manifold should certainly liquefy and fall directly into the heavy oil tank. The lighter gas will likely rise towards the oil condensers, where it will be liquefied and stored as oil. Lastly, the non-condensable gas will probably be desulfurized and dedusted prior to being fed in the furnace, that will heat the pyrolysis reactor for recycling.

Step 4: Cooling

The reactor should be cooled after every one of the fuel oil has become produced. As soon as the temperature drops below 40 degrees, carbon black will probably be expelled automatically.

Step 5: Steel Wool Removal

When the source materials are discarded tires, remove steel wires from the reactor using hooks once the temperature has dropped below 50 degrees Celsius.

Step 6: Purification of Exhaust Gas

When there is any remaining exhaust gas, you may purify it while using smoke cleaning system to bring it to emission standards.

In general

You may recycle scrap tires into alternative energy making use of the tire pyrolysis technique. The best part is that you may do this all without polluting environmental surroundings along the way. In order to avoid air and water pollution, make certain your waste tire pyrolysis facility includes a smoke cleaning system, tail gas cleaning system, bad odor elimination system, and water circulation system.