5 products found

CARBOGENICS LTD products

CreChar - Biochar for Biogas Production

CreChar is utilized in biogas plants to optimize methane production while reducing the dependency on high-cost feedstocks. It comes in 25 kg bags that can be added directly to solid feed hoppers, ensuring seamless integration into existing workflows without interrupting plant operations. Throughout the trial application, a site utilizing CreChar reported an 8% decrease in input feedstock costs and achieved consistent engine performance. Chemical analyses confirmed the smooth integration of CreChar while maintaining digestate quality, compliant with PAS 110 standards, negating any adverse effects on soil application. Additionally, CreChar contributes to environmental benefits by sequestering 57 tonnes of CO2 equivalent through soil application of the treated digestate. This product offers significant financial advantages, facilitating potential cost savings at Strathendrick, with projected annual savings of up to £225,000 through optimized dosing and ongoing support from Carbogenics.

CreChar - CreChar for Anaerobic Digestion Performance Enhancer

CreChar is designed to enhance anaerobic digestion performance by integrating seamlessly with existing operations. Delivered in 25 kg digestible bags, CreChar is added daily to the solid feed hopper without disrupting plant operations. Trials demonstrate a 4% reduction in feedstock costs and a 1% increase in methane concentration. It also reduces ammonia concentration by 5% compared to standard operations. CreChar supports stable plant performance by promoting efficient microbiology, and its use results in 57 tonnes of CO2e sequestered in soil through digestate. This can lead to an annual savings of £137k, potentially reaching £274k with increased dosing. CreChar ensures no adverse effects on digestate quality, meeting PAS 110 standards.

CreChar - Biomethane Plant for Performance Enhancement

The CreChar solution from Carbogenics is used in a biomethane plant, designed with a 6.5 MW thermal capacity and a gas-to-grid cap of 650m³/hour. Typically operating between 550 and 600 m³/hour, the plant can intermittently hit its maximum capacity. The biomethane process utilizes feedstock sourced from the operator's farm. Adding CreChar, in 25 kg digestible bags, to the feed hopper enhances plant efficiency without disrupting operations. Analytical data showcases a 4% rise in gas production per tonne of dry matter, coupled with a 2% increase in methane concentration. These improvements translate into significant annual savings and an increase in gas production by up to 50 m³/hour. By stabilizing plant biology and reducing equipment wear, CreChar optimizes performance, facilitating stable operation and mitigates troubleshooting costs. Its application demonstrates no adverse effects on digestate quality, contributing to carbon sequestration with 57t of CO2e captured via digestate.

CreChar - Farm-based AD Plant for Biogas Production

The CreChar case study on Site D reveals the substantial impact of employing CreChar in enhancing biogas production efficiency. The site features two connected tanks, totaling 7000 m3 in volume, and is equipped with two CHP engines that generate 1.1MWe. The introduction of CreChar optimizes feedstock efficiency, allowing the site to use more affordable and challenging feedstocks, ultimately lowering feedstock costs. The application of CreChar is seamlessly integrated into the plant's operation via daily additions of 25 kg digestible bags to the solid feed hopper, ensuring uninterrupted plant activity. Key improvements include a jump in feedstock efficiency from 87% to 101%, leading to significant annual savings. Methane concentration has also risen, enhancing environmental benefits by diminishing CO2 emissions. Furthermore, biogas production sees a marked increase, while lower H2S levels enable the use of more demanding feedstocks, reducing chemical additive costs and bolstering environmental performance.

CreChar - CHP Plant for Anaerobic Digestion

CreChar is a specialized additive designed for anaerobic digestion operations, facilitating enhanced biomethane production. This additive is supplied in 25 kg digestible bags for straightforward daily integration into solid feed hoppers. Despite the initial feedstock's biogas potential remaining unchanged, CreChar enables a 3-4% increase in methane concentration and an 8% boost in total biomethane yield. Furthermore, it assists in stabilizing digestion processes by reducing ammonia levels up to 10%, thus safeguarding plant biology against fluctuations in feedstock mixes, including high-liquid waste and variable inputs like chicken litter. During trials, an additional 851,696 kWh was generated, illustrating a significant increase in renewable energy yield and potential revenue enhancement, with modelled savings and higher returns per annum. CreChar permits operators to explore various low-cost feedstock strategies without performance loss, supporting long-term plant resilience amidst evolving economic and regulatory landscapes.