FlareTech Inc. products

Flare Systems

FlareTech - Utility Flare Stacks for Combustion of Waste Gases

A utility flare stack is a fundamental type of open pipe flare used primarily for the combustion of waste gases. Its height is engineered to comply with safety regulations, ensuring proper dispersion of combustion products and minimizing ground level radiation, which is generally kept below 1500 BTU/hr/ft². The diameter is determined by the allowable pressure drop specified by clients, following guidelines such as those from API-521, which recommends maximum exit velocities for continuous and emergency relief flaring operations. These stacks are utilized for gases that don't produce smoke, have low heating values, or in short-term emergency scenarios where smokeless combustion isn't a priority. Utilizing these flares in operations means achieving smokeless results without needing additional steam or air, whether it be low or high pressure.

Ignition Systems

FlareTech - Retractable Pilot Systems for Flare Stacks

FlareTech Inc. offers advanced retractable pilot systems engineered to enhance the reliability and efficiency of flare stacks in various industrial applications. These pilot systems ensure continuous ignition of waste gases, significantly reducing downtime and maintenance costs for petroleum companies. FlareTech's pilots are made from robust 316 stainless steel, with options for 10’ or 15' lengths, and equipped with 310 stainless steel nozzles for ease of replacement. The design prioritizes thermal management by protecting monitoring and ignition systems from flare stack heat. Pilots operate on natural gas and can be adapted for propane use, consuming only 22 SCFH of natural gas or 7.5 SCFH of propane. The system's innovative retractable feature facilitates maintenance without plant shutdowns, enhancing production continuity. Equipped with a fail-safe monitoring and ignition system, these pilots ensure reliable operation, using a Type “K” thermocouple for flame monitoring and an auto-reignite feature. FlareTech also provides installation support and regular maintenance services to ensure optimal performance.

FlareTech - Electronic Spark Ignition System for Waste Gas Streams

Designed by FlareTech Inc., the Electronic Spark Ignition System (ESI) is tailored for emergency relief applications involving waste gas streams that are readily ignited. This system uses a continuous, intermittent arcing cycle, factory set for a 1-second arc every 10 seconds, to directly ignite waste gas streams. Intended for flaring when gas contains less than 1% sour content, the ESI features robust construction: the main body is made from 316 Stainless Steel, while the heat-affected zone uses 310 Stainless Steel for the probes. The precision-engineered ½” electrode probes, also from 316 Stainless Steel, are designed to prevent warping under heat. The center electrode pivots to avoid carbon build-up in the spark gap. It includes advanced proprietary high-heat insulators superior to traditional ceramic insulators. The ESI, adaptable to multiple voltages, integrates a redundancy unit that switches between solar and direct power sources, ensuring uninterrupted operation.

Arrestors

FlareTech - Detonation Arrestor for Flare Systems

The FlareTech Detonation Arrestor, model FT-DAX, is engineered to provide robust detonation safety within industrial piping systems. This passive safety device is essential for preventing flame propagation from sonic explosions or any ignition source toward sensitive equipment like tanks and vessels. Its placement at the inlet of a Flare Stack effectively stops flames from advancing, mitigating risks to both equipment and personnel. The Detonation Arrestor employs continuous purge gas to maintain positive pressure, preventing ambient air from entering flare systems. Designed with technical efficiency in mind, the FT-DAX model is noted for its reduced weight, lower pressure drop, and endurance to continuous burn, making it more cost-effective compared to alternative solutions. Its unique design dissipates explosive forces before they reach the flame quenching element, contributing to its compact form while ensuring flame halting efficacy. This product is a testament to FlareTech's innovation in advancing detonation safety technology.