Plants 999kW Brochure

An innovative and efficient biogas plant Made in Italy, perfectly integrated into the production cycle, created by IES BIOGAS, able to enter into the national grid up to 999 kW per hour and meet the needs of 3,000 families, without waste, without odor, to the benefit of the environment and the community. An investment that has successfully completed the cycle of self-sufficiency of the farm Eredi Carioni. At the same are produced thermal energy for district heating and natural fertilizer quality. So the cycle is perpetuated over time, with a high level of efficiency.IES BIOGAS is an Italian company specialized in the design, construction, operation and servicing of biogas plants in agriculture and agro-industry. Our watchword is “elasticity and measure”, adopting a professional approach and objective.Through careful analysis of the area and the business environment, IES BIOGAS offers each customer the best technical solution.The aim of IES BIOGAS has always been to create a system that fully meets the needs of the market in terms of construction and safety, but also the management and automation. For this reason, projects, civil works, piping, electrical and plumbing, software, technical assistance and biological, are developed in Italy, guaranteeing the customer a product “made to measure”.Our verifiable reliability and experience are the guarantee that a plant signed IES BIOGAS is a safe investment for the future, with a high, constant and programmable gain.w w w . i e s b i o g a s . i tCASE HISTORYAZIENDA AGRICOLA EREDI CARIONI999kWBIOGAS BIOGAS BIOGAS BIOGASBIOGASHEATELECTRICITYSHOVELLABLEMATERIALSEWAGEPUMPROOMFERMENTATOR FERMENTATOR POST-FERMENTATIONLOADING BIOGAS PRODUCTIONSTORAGE TANKSTORAGE TANKCHP SEPARATION AND STORAGEPRE-TANKSEPARATOR SEPARATORSOLID MANURELIQUID MANURETO THE NATIONAL ELECTRIC POWER SUPPLYTO THE DISTRICT HEATING NETWORKCHEESE FACTORYTORCHTREATMENTCHPHEATHEATFERMENTATOR1) SILO2) PRE-TANK MIXING3) MIXER4) FERMENTER 15) FERMENTER 26) PUMP / TECHNICAL ROOM7) POST FERMENTER8) STORAGE TANK COVER9) STORAGE TANK DISCOVERY10) GENERATOR11) OIL STORAGE12) TREATMENT BIOGAS13) TORCH14) SILO BIOMASS15) SEPARATORDATASHEETINSTALLED ELECTRIC POWER 999 kWA TWO-STAGE PROCESS MESOPHILICFermenters: n.2 Ø 24 h=6mPost-fermenter: n.1 Ø 26 h=6mStorage tank covered: n.1 Ø 32 h=6mStorage tank no covered: n.1 Ø 32 h=6mBiomass Load: n.2 hopper 60 mcDAILY FEED TABLECattle slurry: 60 mc Cattle manure: 14 tonCorn silage: 30 ton Rye silage: 20 tonENERGY YIELDAnnual production of electricity: 8.200.000 kWAnnual production of biogas: 4.100.000 mcAverage concentration of methane (CH4) in biogas: 52-54 %GROUP OF CO-GENERATIONManufacturer: AB Energy Model: Ecomax 10 BioENGINEManufacturer: GE JenbacherModel: J 320 GS–C25THE BIOGAS IS ONE OF THE ALTERNATIVE SOURCES MORE USED FOR THE PRODUCTION OF RENEWABLE ENERGY.The biogas is the product of the microbial degradation of organic substances in the absence of oxygen, a process commonly called anaerobic digestion. It is a mixture of gases, composed mainly of methane (CH4) and carbon dioxide (CO2).Maize silage and triticale, are inserted daily into the two primary digesters. Here they remain for about 100 days and then go in the storage tank covered. The process and then type a “dual-stage” and occurs at a temperature of 38-42 degrees (mesophily conditions). The technology to “double-stage” allows you to have a fermentation process secure and resilient but especially ensures retention times appropriate.The coverage of storage in addition to ensuring a complete degradation and therefore an effective exploitation of biomass used, allows a greater reserve of biogas and allows for better desulfurization (removal of the H2S). Desulphurisation and of biological type for injection of very small amounts of oxygen. The internal structure and a network desolforatrice offer a good surface for the colonization of bacteria desolforatori. The biogas produced is conveyed to the cogenerator that produces electricity and thermal energy. The first is transferred to the public network, the heat instead is reused in part for the fermentation process, in part because of the district heating of the stables and offices. At the end of the fermentation process is obtained the digestate, a liquid material, completely odourless, high value for cultivation, with improved features with respect to the starting material.The digestate undergoes a process of solid/liquid separation: the solid that has the consistency, the appearance and smell of a “humus”, is distributed in the fields with a wagon manure spreaders or sold to specific users as the gardens-florists.Biogas is an opportunity to produce energy locally and in a sustainable way, improve the impact of the herds, diversify the income of farms, giving the farmer with the possibility to gain a secure. Biogas can also be tool in order to ennoble the role of “resource” by-products of the asset farm difficult to reuse otherwise, which are converted into opportunities for further income and lever for a healthier environment.FOR THE BENEFIT OF WATER QUALITY, AIR AND SOIL.IES BIOGAS srl - Via Donadon 4 - 33170 Pordenone (PN) - Tel: +39 0434 363601 - info@iesbiogas.i t - www.iesbiogas.i tBIOGAS BIOGAS BIOGAS BIOGASBIOGASHEATELECTRICITYSHOVELLABLEMATERIALSEWAGEPUMPROOMFERMENTATOR FERMENTATOR POST-FERMENTATIONLOADING BIOGAS PRODUCTIONSTORAGE TANKSTORAGE TANKCHP SEPARATION AND STORAGEPRE-TANKSEPARATOR SEPARATORSOLID MANURELIQUID MANURETO THE NATIONAL ELECTRIC POWER SUPPLYTO THE DISTRICT HEATING NETWORKCHEESE FACTORYTORCHTREATMENTCHPHEATHEATFERMENTATORAZIENDA AGRICOLA EREDI CARIONI457289151331213111014 14 146