Pro2 Anlagentechnik GmbH Company Brochure

The Future of Energy. Pro2. w2 3The companyPro2 is your premium system partner for decentralised energy technology and bioenergy. Our technologies for electricity and heat generation are among the most advanced in the industry. Pro2 plants supply people and businesses with energy throughout the world – from globally active electricity companies to mu-nicipalities, agribusinesses and industrial companies.As a medium-sized enterprise with headquarters in Willich, Germany, we are tar-geting future expansion in growing international markets for decentralised and renewable energy resources. Pro2 began with the treatment and conversion of land? ll and coal mine gas to electricity. With our many years of experience since then, we now plan, build and operate highly ef? cient plants for the pro? table utilisation of renewable energy resources.Specialist Pro2 engineers are active at many locations in Europe, Asia and South America. We offer customers competent engineering services combined with standard containerised plants and dependable service covering all areas from planning, construction and maintenance through to plant leasing.We use only high-grade components and materials in our plants and products. Co-generation power plants with gas treatment, high-temperature ? are stations, compressor plants, special gas utilisation or lean gas disposal ensure ? rst-rate performance: Pro2 technologies guarantee that the greatest possible amounts of energy are extracted from biogas, sewage gas, land? ll gas, coal mine gas, natural gas and vegetable oil. Pro? table, ef? cient and dependable, exactly what you expect from a premium quality partner like Pro2.Greater demand, increased performance. Pro2.Global leadership in climate protection technologies for electricity and heat generation THE FUTURE OF ENERGYThe companyH i g h - e n d 5High-end performance for power generation in various ranges from 200 kilowatt to 2 megawatt. Optimised ef?ciency thanks to highest quality standards. High-grade monitoring and customised tuning of all components to local conditions.Our engines are exceptionally ef?cient, yet extremely robust and wear-resistant. Decades of experience and expertise in decentralised energy generation go into the design and construction of our CHP plants.Pro2 technologies enable qualitative treatment of the raw material and ensure high system availability. The result: greater ef?ciency, increased performance and higher pro?ts.We equip our containerised CHP plants with our own modules to maximise their energy conversion ef?ciency. Our Pro2 system solutions are tuned to exactly match the quantities and qualities of input gas. We have a large international plant portfolio maintained by our widespread network of service engineers.Greater quality, increased performance,more pro?t. Pro2.Performance Decades of experience and expertise in decentralised power generation.4 Pro2 CHP plants Pro2 CHP plants 6 7Biogas Vegetable oil Coal mine gas Land?ll gas Natural gas Sewage gas ApplicationsPro?table – for both you and the environment. System expertise from one source The result is what’s important and this is why we offer products and services of the highest quality. As a system partner we don’t just supply the renewable energy plant - we take care of the gas collection, compression, gas cleaning and disposal as well. Our overall system expertise means greater bene?ts for you as a result of fewer interfaces, ensuring high overall plant performance. This applies not only in the implementation phase, but during years of reliable operation as well. Pro2 provides a solution for ef?cient and pro?table energy generation using locally available resources.Co-generation power plant Flare station Gas compressorGas treatmentApplications 8 9BiogasEnergy FieldDiagram of a biogas CHP plant with digesterOur co-generation power plants deliver exceptional performance ratings while ensuring the environmentally-friendly generation of electricity and heat. Disposal costs are reduced thanks to the utilisation of organic residual materials for biogas generation. Electricity and heat generation using biogas makes an important contribution towards creating local added value. In addition to being environmentally sound, this type of energy generation offers agricultural businesses long-term economic bene? ts.Biogas Optimum energy generation using renewable resources. Pro2’s modern technologies take advantage of the fermentation process in natural biodegradable materials to generate energy using a fuel that is both ef? cient and environmentally sound: biogas. The mixture of methane and carbon dioxide provides approx. 5.5 kWh/m3 and offers a clean alternative to fossil fuels.Biogas plant in Steinfurt, GermanyTransformer stationCo-generation power plantCompressor station,Gas treatment and emergency ? aresDigesterBiogasBiogas plant with gas cleaning station in Kleinbautzen, Germany 10Treatment of waste water and digestion of sewage sludge produces sewage gas containing methane. We utilise this en-ergy-rich gas in our co-generation power plants to generate energy ef? ciently. The resulting quantities of heat and power make it possible to supply sewage treatment plants with electricity and heat – in some cases completely self-suf? ciently. Sometimes there is more energy available than is needed to supply the plant and the excess energy is fed into the local power grid, making the operation of the sewage treatment plant even more pro? table.In addition to energy conversion, Pro2 systems also take care of gas treatment, condensate separation and cleaning as well as sewage gas disposal. The modules can be integrated into existing buildings of the sewage treatment plant or imple-mented in a container-type design.Sewage gasEnergy generation increases pro? tability. CHP plant at the main sewage treatment plant in Mühlhausen, GermanySewage gasNatural gas Decentralised energy generation with pro? tability in mind. 11Natural gas has one of the lowest CO2 emission values of all fossil fuels. With its well-developed supply system, this natural resource has an enormous potential to increase ef? ciency in the energy sector. Highly pro? table energy generation with Pro2 natural gas CHP plants gives you independence from the power grid. Thanks to Pro2‘s advanced co-/and tri-generation technologies, our natural gas CHP plants are able to achieve an overall ef? ciency rate of up to 90 percent. This enables individual buildings such as hospitals, swimming pools, heating networks or even entire industries to become highly ef? cient, self-suf? cient and – in some cases – energy suppliers to public power distribution grids themselves.Natural gasFuelCooling water heat exchangerWaste gas heat exchanger Electrical consumer/ power gridStackHeating network (consumer)GeneratorMotorHeatingSteamCoolingDiagram of tri-generation system Energy generation in a co-generation power Fuel 100%Motor/GeneratorEnergy loss:12%Electricity utilisation: 40%Heat utilisation: 48%Co-generation power plant ConsumerElectricityHeat Natural gas plant in Munich (Germany) Coal mine gas12Land? ll gas Controlled gas collection, pro? table energy utilisation. The safe collection and disposal of land? ll gas is a sensitive topic. Released uncontrolled, it represents a health hazard and a danger to the climate and environment. Used wisely, the fuel can be converted into an energy resource.As one of the market leaders active throughout the world, we treat land? ll gas mixtures and make them useable. Our pro? table plants specially equipped for application in this area are competitively priced, effective and safe in the utilisation and disposal of land? ll gas. Our high-temperature ? are stations provide an environmentally sound means of disposal for non-useable land? ll gas – climate protection technology par excellence.Land? ll gasCoal mine gas Climate protection and more energy13The release of mine gas is an unwanted side effect of coal mining. Not disposed of properly, the methane mixture contrib-utes to global warming. In addition, the explosive mixture represents a safety hazard as well. Here too, Pro2 coal mine gas CHP plants enable both an effective and safe way to generate electricity and heat - even with extreme ? uctuations in the quality and quantity of the natural coal mine gas reserves. Thanks to decades of experience and expertise in the area of gas treatment, Pro2 technologies turn the treatment and utilisation of coal mine gas into a pro? t-able source of energy.Coal mine gas plant in Warndt, GermanyLand? ll with gas wellsCompressor/? are stationCo-generation power plant Transformer stationGas collection stationCondensate shaftCompressor stationCo-generation power plantTransformerstationCoal mine no longer in useDiagram of land? ll gas utilisation Diagram of coal mine gas utilisationLand? ll gas plant with gas cleaning stationin Cologne (Germany) For trouble free operation of high ef?ciency Gas Engines, a re?ned high quality gas is a basic essential. In addition to the popular and ef?cient Biogas plants, Pro2 also offers solutions to enable the more complex gases that come from Sewage – Land?ll or Biogas using waste foodstuffs, to be re?ned via individual Gas Puri?cation Technology.Dependant on the local circumstances, there are harmful pollutants such as Hydrogen sulphides or silicon based particles that can be puri?ed using special Carbon Coals. In addition for an optimal Pre-gas usage point, we can incorporate Gas drying – warming technology, individually suited to the requirements.As a result the operating company can pro?t not only from the “clean-burn process”, but also the concluding availability of the plant as a whole. Less wear and tear on the Gas-engine reduces service intervals and therefore costs, all this leads to a more economic use and obviously more pro?t. Gas Puri?cationPro2 – Modules for the puri?cation of Sewage-, Bio- and Land?ll-Gas.System TechnologyTotal solutions from one provider.Compressor Station The continual use of the available gas is only possible with optimised gas transport methods. Pro2 can deliver compressor stations for Bio – Refuse – and Mine gases, with pressure differences ranging from 100 mbar to 10 mbar.An economic operation of the total plant is only feasible when all the components are precisely tuned and linked together.Pro2 is a complete system provider capable to design and build using in house engineering.Flare Where it is not always possible to continually utilise the gas emission, then a Flare must be installed. Pro2 offers a wide range of ?are stations, from simple emergency ?ares to complex high temperature ?ares for complex gases.oxidation catalystactivated carbongas dryingcondensate separator gas coolingBiogas- and exhaust gas cleaning station1514 Gas Puri?cation System TechnologyBiogas plant with gas cleaning station in Wassenberg, Germany Land?ll gas plant with gas cleaning station in Nurlu, France 24-hour availability Turn-key and ?exible plant exchange Always close to where you are17Premium Services for exceptional results. Pro2.Comprehensive maintenance expertiseWorldwide monitoring Customised serviceServices16Our Pro2 Premium Services are characterised by high-performance solutions and expertise in plant maintenance and monitoring. Our teams consist exclusively of experts. Mechanics, technicians and engineers are the personal contacts to our customers and are always ready to serve. The on-site optimisation of the plant is no exception. Our experts use original premium quality spare parts, which are always kept on stock to ensure fast delivery.We apply the high standards of our Pro2 Premium Services for our customers on a daily basis: performance-based service packages customised to ?t the detailed operational needs of the individual plants. The plants are monitored continuously, 24 hours a day, using innovative software specially developed for this purpose. The Pro2 Teleservice enables us to directly adjust the plant parameters. Even the smallest deviations can be detected and corrected via data transfer before faults occur.Services 1918 ContractingThe highest level of expertise and years of experience are the best basis for continuous pro?tability of plant operation. With a form of contracting that is carefully conceived, Pro2 enables customers to reap the attractive advantages of energy generation using renewable and decentralised energy resources.Our customers can stay focused on their core business while Pro2 takes over the planning, construction, operation, main-tenance and ?nancing of the respective plant – and thus the responsibility for the fastest possible amortisation and highest pro?tability as well.Pro2 contracting is coupled with a comprehensive services portfolio. It includes 24-hour monitoring of the plant by our quali?ed engineers as well as ?exible adjustment of the containerised plant size to the changing gas reserves or energy requirements. This ensures that energy generation is always optimised to match the available resources.Core competencies applied economically. Pro2 Contracting.Stay focused on your core business Planning Construction Operation Maintenance FinancingContractingPro2 Anlagentechnik GmbH · 47877 Willich, Germany · Schmelzerstrasse 25 · Tel: +49 2154 488-0 · Fax: +49 2154 488-105 E-mail: info@pro2.com · Web: www.pro2.com