Pyrotech US Inc.
Pyrotech US - Model G5000 -Horizontal Continuous Gasifier
FromPyrotech US Inc.
G5000 Horizontal Continuous Gasifier is a patented biomass gasification technology that allows for continuous feeding and 24/7 operation.
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This robust system efficiently burns various biomass types, such as wood chips, agricultural residues, or mixtures, without facing issues like ash clogging and tar contamination. With its reliable performance, it converts volatile elements and carbon to heat, resulting in only ~5% ash production.
Let's explore the key features and components of this innovative gasification system.
Biomass Compatibility and Handling Capacity: The gasifier is designed to process various biomass types, including wood chips, agricultural residues, or mixtures. It can handle up to an impressive 3.8 tons of biomass per hour, ensuring a steady and continuous feed.
High Power Output: The TY Gasifier boasts a substantial power output of 11,400,000 Kcal/H (equivalent to 4.5x107 BTU or 13,255 kW), making it a potent energy producer. This energy is harnessed to drive a 15-ton per hour steam boiler efficiently.
Simple and Robust Structure: The gasifier's structure is designed for reliability and durability, featuring a 5m x 2m x 2.4m metal box that houses all the essential internal components.
Central PLC Control: The gasifier's operation is streamlined and easily managed through a central Programmable Logic Controller (PLC). The PLC controls all functions, ensuring smooth and efficient performance.
TY-15 Gasifier Components: The TY-15 gasifier comprises several key components that work together seamlessly. T
- Rated Generating Capacity: 1500 kW
- Annual Working Hours: 8,000
- Annual Net Production of Electricity: 9.6 million kWh
- Annual Consumption of Biomass: 22,500 metric tons
- Function: Converts biomass into combustible gases
- Boiler Generates Steam at: 2.5 MPa and 400°C
- Steam Drives 1,500 kW Condensing Turbine Generator
- Syngas Production: 5,000 m3/h - 10,000 m3/h
- Annual Biochar Production: 4,000 to 8,000 tons
- Expected Annual Running Hours: 7,500-8,000
- Ideal for Industrial, Commercial, and Micro-Grid Use
- Can be Operated Off-Grid or Grid-Tied
- Comparable Electricity Quality to Coal or Heavy Oil-Fired Power Plants
Efficient Electricity Generation from Biomass
Pyrotech US gasfication power plants incorporate three primary components to efficiently generate electricity: Gasifier, a steam boiler, steam turbine generator/ORC maglev turboexander generator set.
This mini power plant solution offers a reliable and cost-effective energy solution, making it ideal for various applications, including industrial and commercial businesses with surplus biomass and rural communities seeking to establish micro-grids.
Gasifier
Pyrotech US Gasifier is a versatile component capable of handling various types of biomass. It converts biomass into combustible gases, which are then utilized to drive a low-pressure steam boiler. This gasifier ensures efficient utilization of biomass resources and contributes to sustainable energy production.
Steam Boiler
The power plant employs a configured steam boiler that produces saturated steam at 2.5MPa and 400°C. The high-temperature steam is utilized to power a 1,500 KW condensing steam turbine generator set, efficiently generating electricity.
Steam Turbine Generator Set
The steam turbine generator set efficiently converts the energy from the steam into electricity, resulting in a reliable and stable electricity generation process. With a capacity of 1,500 KW, the power plant can cater to the electricity needs of various applications.
Features and Advantages:
Cost-Effective and Reliable
The power plant boasts a low cost, simple structure, and reliable performance, making it an economically viable and dependable solution for electricity generation.
High Annual Running Time: With an expected annual running time of 7,500 to 8,000 hours, this mini power plant ensures consistent electricity production throughout the year, contributing to stable energy supply.
Suitable for Various Applications
The power plant is an ideal option for industrial and commercial businesses with abundant biomass resources, as well as rural communities seeking to establish micro-grids. It caters to diverse energy needs in different settings.
Off-Grid and Grid-Tied Operation
The power plant can operate both off-grid and grid-tied, offering flexibility in electricity generation and distribution. Its ability to provide electricity comparable in quality to coal or heavy oil-fired power plants ensures reliable power supply.
Carbon-Neutral Energy Source
Biomass, as the primary energy source, is carbon-neutral, meaning it does not contribute to the increase of greenhouse gases in the atmosphere. This makes the power plant an environmentally friendly and sustainable energy solution.
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part from the G5000 Gasifier with a steam turbine generator set, the power plant also considers two other alternatives for electricity generation:
Biomass Boiler and Steam Turbine: This alternative involves a biomass boiler coupled with a steam turbine. The steam generated from the boiler powers the turbine to produce electricity, offering an efficient energy conversion process.
Maglev Turboexpander Generator and Internal Combustion Engine: In this option, a maglev turboexpander generator and an internal combustion engine work in tandem to convert biomass energy into electricity. This alternative provides versatility and options to cater to specific energy demands.