Flame Spray SpA
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Severe and High Temperature Corrosion

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At metal temperatures higher than 350°C with high chlorine percentage in the fuel gas, catalytic corrosion of carbon/low alloy steel can reach metal wastages of > 2 mm/year.

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Flame Spray developed FlameClad, a family of coatings applied by arc or laser cladding technologies.

FlameClad can be applied on

  • Waterwall panels during construction of the boiler or directly on site on new or already operating plants
  • Tubes for convective heat exchangers, such as superheaters, during the construction of the components
  • Accessories such as thermocouple shields

FlameClad

Flame Spray has developed a specific process, FlameClad series, to apply metallic coatings through Pulsed Arc MIG Welding technology. Peculiarity of FlameClad is the possibility to clad carbon or low-alloy steel material with Ni-base alloys without contamination with the base metal. The applied layer has perfect metallurgical bonding, no porosity, Fe content typically lower than 7%.