Compact Plus - Biogas Plant
The Compact Plus biogas installation has a sophisticated patented design: compact, flexible, robust and simple. With the Compact Plus biogas installation you are able to feed the most diverse liquid and solid substrates (biomass and / or manure). In order to guarantee a good return - now and in the future - it is important that you do not depend on just a few types of substrates. The Compact Plus biogas installation is equipped with a hydrolysis built around the digester and which is also used as a mixing ring. The hydrolysis has a number of major advantages, including the prevention of floating layers in the digesters, reduction of the sulfur concentration and the carbon dioxide in the biogas, resting in the digester and, in particular, maximum biogas production.
Product Details
The liquid substrates are pumped into the hydrolysis using the Vacuum Pressure Tank pump system. The solid substrates are tipped into the hydrolysis using, for example, a shovel. So there is no interference-sensitive screws and augers involved. Contaminants such as stones etc. do not interfere with the pump system.
From the hydrolysis, the digester is fed using the Vacuum Pressure Tank. The hydrolysis therefore also serves as a stock. This means that you can work ahead and, for example, do not have to feed solids every day.
The Compact Plus® biogas installation has a modular design. The Compact Plus® biogas installation consists of one digester with hydrolysis. If a larger installation is desired, the digester and hydrolysis can be enlarged and the design can be expanded with additional (post-) digesters. The modular design means that with the same pumping system all (post-) digesters can be fed and sucked empty. Each digester can also be operated independently of the other digester (s).
Because a suction pipe can also be used as a pressure pipe, the Compact Plus® biogas installation contains little pipework and consequently also few shut-off valves.
The Compact Plus biogas plant is equipped with an advanced control system with which the entire process can be controlled automatically - including remotely.
Biogas Plus has extensive experience in the biological start-up and management of biogas installations. With the Compact Plus® biogas installation you not only opt for an ideal design, but also for the certainty of good process management.
The advantages of the Compact Plus® biogas installation:
- Maximum gas production
- Vacuum Pressure Tank pump system
- Short pipes & few valves
- Feeding with high% ds possible
- Hydrolysis (biological digestion of input substances) • Modular
- Low maintenance
- Completely automated
- Flexible in types of food
- Competitively priced
Vacuum Pressure Tank
The Vacuum Pressure Tank is an innovative pump system, specially developed for pumping thick slurry-like products for biogas installations.
The feeding of the digesters should not be interrupted due to malfunctions and maintenance, as this almost immediately means lower biogas production and thus loss of turnover. The ingenious design of the Vacuum Pressure Tank ensures that pumping problems are a thing of the past.
Jamming of pumps, only being able to pump liquids with relatively little dry matter, frequent replacement of parts: all a thing of the past with the Vacuum Pressure Tank developed by Biogas Plus.
Hydrolysis
The production of biogas takes place in a few steps. The first step is the hydrolysis / acidification. With our hydrolysis unit, we separate the hydrolysis process from biogas production / methane production.
Read more on the extensive hydrolysis page
Fermentation
The production of biogas takes place in a few steps. The first step is the hydrolysis which Biogas Plus usually takes place in a separate process step. The next step is the fermentation process itself, in which biogas is produced.
Biogas consists of about 60% methane and about 40% carbon dioxide, but there are wide variations. In addition, water vapor and a residual fraction of ammonia, organic fatty acids and siloxanes, hydrogen gas (H2) and hydrogen sulfide (H2S). The gas is created as a result of fermentation (an anaerobic process) of organic material such as manure, sewage sludge, GFT waste, natural grass, glycerine, etc. The produced biogas can be converted into green gas, electricity and / or heat. Digestate remains, the wet end product, as a residual product from the fermentation process.
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