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ENCON - Horizontal Ladle Preheaters
Horizontal Ladle Preheaters are essential for raising or maintaining the temperature of various ladles. Each preheater is uniquely customized to meet client-specific needs, ensuring optimal performance and efficiency. These systems handle a wide range of ladle sizes and configurations, making them versatile for various industrial applications. By maintaining consistent ladle temperatures, our preheaters enhance the quality and consistency of molten metal handling, improving operational efficiency and extending ladle life by reducing thermal shock and wear. Built with advanced technology, our preheaters ensure reliability, durability, and energy efficiency, providing a robust solution for demanding industrial environments.
With our expertise in designing and manufacturing custom preheating solutions, we guarantee systems that perfectly integrate with your existing processes. Contact us to learn more about our customizable options and how we can help improve your heating processes.
Recuperative Type Preheaters
- Utilizes high-temperature flue gases (above 1000°C) to preheat the air.
- Incorporates a custom-designed heat exchanger tailored for ladle applications.
- Achieves up to 25% savings in running costs by reclaiming heat from exhaust gases.
Oxy Enrichment
- Enables higher heating temperatures exceeding 1200°C.
- Reduces fuel consumption and cycle time.
- Offers energy savings ranging from 10% to 25%, depending on the level of enrichment.
Multi-Fuel Fired Burners
- Custom-designed burners cater to specific requirements.
- Capable of using multiple types of fuel (liquid/gaseous) and also it ishydrogen readywithout needing burner modifications.
- Supplies burners that can fire multiple gaseous fuels.
These systems can be powered by almost any liquid or gaseous fuel. We supply systems that utilize blast furnace gas (800 Kcal/Nm³).
Customization Options
- Hood Movement Systems: Various types of hood movements available, including hydraulic, pneumatic, or geared motors.
We offer highly customized solutions to meet your specific requirements.
Energy Efficiency
Our Horizontal Ladle Preheaters are designed to maximize energy efficiency. With recuperative preheaters, you can save up to 25% on running costs by reclaiming heat from flue gases. Additionally, our oxy enrichment technology offers energy savings ranging from 10% to 25%, depending on the level of enrichment. These features not only reduce operational costs but also contribute to a more sustainable and environmentally friendly process.
Custom Solutions
We understand that each operation has unique requirements, which is why we offer highly customized solutions for our Horizontal Ladle Preheaters. From various hood movement systems, including hydraulic, pneumatic, or geared motors, to specific burner configurations, we tailor our products to meet your exact needs. This customization ensures that you receive a solution that seamlessly integrates into your existing setup and maximizes efficiency.
Fuel Versatility
One of the standout features of our Horizontal Ladle Preheaters is their ability to use multiple types of fuel in the same burner without modifications. Whether you need to switch between liquid and gaseous fuels, our custom-designed burners can handle it all. This versatility ensures that you have the flexibility to use the most cost-effective and readily available fuels, further optimizing your operational efficiency.
Enhanced Performance
Our Horizontal Ladle Preheaters are engineered to deliver superior performance. With the ability to achieve higher heating temperatures exceeding 1200°C through oxy enrichment, you can significantly reduce cycle times. This leads to faster turnaround and increased productivity. Additionally, the precise control over heating temperatures ensures consistent and high-quality results for your processes.