KOPF SynGas

SynGas Heat Module

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The SÜLZLE KOPF SynGas heat module is suitable for combination with a sewage sludge dryer or for feeding energy into a heating network. In this process, the energy of the sewage sludge is completely converted into heat, so that the entire system of sewage sludge drying and utilisation can be thermally self-sufficient.

 
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  • Compact system layout
  • Optimised for the operation of a sewage sludge dryer
  • Complete utilisation of thermal energy
  • Possible feed into a heating network

Thermal treatment
1) Sewage sludge with a dry content of 85 – 95%.
2) Limestone for admixture as first desulphurisation stage
3) Sub-stoichiometric incineration at 870 °C to produce synthesis gas. Destruction of all organic toxins.
4) Discharge and cooling of the phosphorus-rich and almost carbon-free ash granulate.

Synthesis gas purification and cooling
5) Coarse dedusting of synthesis gas in the cyclone to increase the phosphorus yield.
6) Heat recovery from synthesis gas to be provided in the fluidised bed reactor
7) Fine dedusting of the synthesis gas

Combustion of the gas and heat extraction
8) Combustion of the dedusted and cooled synthesis gas
9) Heat extraction from the combustion chamber

Wet flue gas cleaning and cooling
10) Synthesis gas scrubbing: further cooling of the synthesis gas and separation of dust residues, heavy metals and pollutant gases