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MRW - Enclosed Combustors System
With hundreds of units in operation across Texas, Oklahoma, Colorado, Utah, New Mexico, Louisiana, Ohio, Pennsylvania, West Virginia, and North Dakota MRW enclosed combustors, often called vapor combustors, are designed to destroy vapors from PRODUCED OIL or WATER TANKS. We have developed systems specifically engineered for the smokeless combustion of heavy (high BTU), low-pressure streams without the use of utility power. These combustors don`t require forced air for smokeless combustion at 100:1 or greater turndown and are built to Quad O standards. Vapors from multiple tanks can be controlled with a single VCU – with or without utility power.
MRW has provided single VCUs for a heat release rating of less than 1 MMBTU/hr to as large as 50 MMBTU/hr, eliminating the need to install, maintain, and support multiple combustor stacks and control systems. For non-standard applications, our team of experienced engineers can quickly and economically develop systems to combust multiple vapor streams of different pressures and compositions.
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Environmental Compliance
- 98% to 99.9% destruction removal efficiency (DRE) of VOCs
- Built to Quad O standards
- Smokeless operation
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Low Operating Costs
- Efficiently combusts up to 3500+ BTU/scf hydrocarbon streams
- No utility power required for smokeless combustion
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Safety
- High temperature shutdown
- Burner management system
- Inlet valve position monitoring
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Ease of Installation/Operation
- 100:1 or greater turndown
- 12 VDC, 24 VDC, or 120 VAC
- Skid-mounted controls
- SCADA integration via MODBUS, Ethernet, etc.
- Automatic ignition
- Low noise
- High and low pressure (HP/LP) streams
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Advanced Design -> Increased Durability/Reliability
- Stable, reliable, continuous pilots
- Pilot monitoring via flame rod
- Pressure drop as low as 4 oz
- Stacks lined with ceramic fiber refractory
- Solar power
- Flame arrestor with integrated temperature measurement
- Knockout drum
- Knockout drum drain pump/blowcase
- Bird screens
- Customized burner management system (BMS)
- Any paint specification upon request
- Concrete pad
- Flame/air cells
- Custom waste inlet line elevation and orientation
- Integrated data logging
- Commissioning assistance